Essential Rock Breaker Servicing Tips Every Operator Should Know
Essential Rock Breaker Servicing Tips Every Operator Should Know
Blog Article
Rock Breaker Servicing & Maintenance: Tips to Keep It Running Like a Beast
Your rock breaker is likely one of your most trusted instruments if you are in the construction, mining, or demolition industry. It is a workhorse, capable of piercing through concrete, debris, and any other obstacle in its path. However, even the most resilient machine requires some maintenance to maintain its optimal performance.
Here is a simple, clear guide to maintaining the optimal performance of your rock breaker, which will save you time, money, and significant hassles.
1. Conduct a brief inspection each time
Take a few minutes to inspect the equipment before you begin using it. Are there any cracks? Leaks? Are there any loose bolts? Is the chisel point appearing to be in poor condition? Early detection of minor issues can avert the emergence of significant issues in the future. Also, remember to remove any dust or debris that may have accumulated after the task is completed. Over time, the accumulation of dirt can disrupt the hydraulic and cooling functions.
2. Grease It—And Avoid Being Stingy
Your breaker's most reliable ally is lubrication. It prevents overheating, maintains seamless operation, and reduces wear. However, there is a catch: not all lubricant is equivalent. It is imperative to adhere to the manufacturer's recommendations and apply them consistently, particularly to the bushings and chisel.
Trust us; if you neglect this step excessively, you will later regret it.
3. Hydraulics Are Significant
The hydraulic power that powers your breaker necessitates that the system be in optimal condition. Ensure that the lubricant is clean and check the fluid levels frequently. Performance can be rapidly compromised by hydraulic fluid that is either low or contaminated.
Additionally, inspect the hoses for any signs of wear, cracking, or leakage. If an item appears to be malfunctioning, it should be replaced before it develops into a complete failure. Additionally, consistent oil changes are advantageous, regardless of whether the vehicle is a breaker.
4. Performance Check = Pressure Check
Is the amount of pressure excessive? You are at risk of causing internal damage. Insufficient? The breaker will not strike with sufficient force. In either scenario, you are incurring a loss of both time and money.
Ensure that your machine operates within its designated pressure range by employing a pressure gauge. It is important to not disregard any discrepancies in the numbers, as they may indicate a pump or leak.
5. Monitor the Chisel
Consider the chisel as the working end of your breaker—it is responsible for the hard work and takes the hits. It is possible for internal damage to occur in addition to a decrease in performance if it is worn out or damaged.
Regularly inspect it, and when it is time to replace it, do not skimp on quality. Use quality parts that match your machine.
6. Pay attention to vibrations
Heavy vibrations are part of the game—but if your breaker starts shaking more than usual, that’s a red flag. It may be a worn bushing, a damaged chisel, or an internal issue.
Too much vibration doesn’t just wear out your breaker faster—it wears out your operators too. Catch it early and fix the problem before it gets worse.
7. Stick to the Manufacturer’s Playbook
Manuals are not exactly thrilling to read, we understand. But those guidelines exist for a reason. They tell you how often to grease, when to change fluids, what parts to use, and more. Following these guidelines is the most effective method for extending the lifespan of your machine and avoiding the need for expensive repairs.
Final Thoughts
At the end of the day, a well-maintained rock breaker hits harder, lasts longer, and costs less to run. A little time spent on checks and service goes a long way. Keep it clean, keep it greased, stay on top of pressure and wear—and your breaker will keep crushing it, job after job.